Vacuum Brazed Cold Plate

When air-cooled heat sinks cannot cope with too high power densities, liquid-cooled cold plates are the heat transfer solution of choice.
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Description

Custom Vacuum Brazed Cold Plate

 

Introduction

 

Vacuum Brazed Cold Plates offer exceptional durability, thermal efficiency, and design versatility. Constructed from high-purity aluminum or copper, they use vacuum brazing to create seamless, leak-proof joints, ensuring corrosion resistance and longevity in harsh environments. The process bonds two plates with internal fin structures, enhancing heat transfer for high-power electronics. Their customizable channel and fin designs allow tailored cooling solutions, optimizing performance for compact, high-heat applications like aerospace and electric vehicles.

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Product Details

 

The Custom Vacuum Brazed Cold Plate is designed to meet precise thermal performance specifications and complex geometrical requirements. It typically consists of a high-conductivity base material, such as aluminum or copper, integrated with intricate fin or channel structures to maximize surface area for heat transfer. The internal architecture is tailored to the customer's application, whether it requires uniform cooling, high flow rates, or low pressure drop.

 

The vacuum brazing process enables the creation of highly complex internal features that are otherwise difficult to achieve with traditional joining methods. The result is a compact yet powerful cooling solution capable of handling high heat fluxes with exceptional efficiency. With minimal thermal resistance and robust mechanical integrity, this type of cold plate is ideal for mission-critical applications.

 

Customization options include:

Material selection (Aluminum 3003, 6061, Copper C110, etc.)

Fluid routing design (serpentine, parallel channels, or pin-fin structures)

Port configurations (threaded, quick-connect, or custom fittings)

Surface treatment (anodizing, nickel plating, or chemical conversion coating)

Leak testing and pressure validation

 

PowerWinx uses advanced vacuum brazing ovens and precision CNC machining capabilities to manufacture high-quality Custom Vacuum Brazed Cold Plate products that meet the most stringent standards. Every unit undergoes rigorous testing, including helium leak detection and pressure cycling, to ensure flawless performance in the field.

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Business Advantage

 

1. Engineering Expertise
Our experienced design team understands the complex thermal and mechanical needs of various industries. From the initial concept to prototyping and full-scale production, we offer complete design support to ensure your cold plate meets or exceeds expectations.

 

2. Advanced Manufacturing
With state-of-the-art vacuum brazing facilities and tight-tolerance CNC equipment, we can produce intricate cold plates with high repeatability and consistency. The ability to combine multiple functions into a single unit streamlines assembly and reduces system complexity.

 

3. Rigorous Quality Control
Quality is central to our manufacturing philosophy. Each Custom Vacuum Brazed Cold Plate is thoroughly inspected and tested to guarantee leak-proof integrity and superior heat transfer capability. Our ISO-certified processes ensure traceability and compliance with international standards.

 

4. Flexible Production Capability
Whether you need small batch prototypes or high-volume production, PowerWinx is equipped to scale according to your project demands. We provide flexible lead times and cost-effective solutions without compromising quality.

 

5. Global Reach with Local Support
We serve clients across North America, Europe, and Asia, delivering products that perform in the toughest environments. Our customer-first approach ensures clear communication, responsive service, and long-term partnerships.

 

The Custom Vacuum Brazed Cold Plate is an essential component for modern electronics requiring high-efficiency thermal solutions. Its ability to handle dense power loads in a compact form makes it a preferred choice across diverse industries. With expertise, technology, and commitment to quality, PowerWinx delivers custom solutions that enhance performance and reliability. For projects demanding precision and thermal excellence, the Custom Vacuum Brazed Cold Plate is your best-in-class solution.

Vacuum Brazed Cold Plate (3)Vacuum Brazed Cold Plate (1)

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Custom Vacuum Brazed Cold Plate

 

PowerWinx

Specification

 

Item   name Vacuum Brazed Cold Plate
Material Aluminum alloy
Surface     finish Degrease
MOQ 50   PCS
L/T 7-10 days for sample
Size 360*220*20 mm
Packing Safety packing
Application Machinery

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Delivery,Shipping

 

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FAQ

 

What materials are used for PowerWinx vacuum brazed cold plates?
We typically uses high-performance materials like copper and aluminum for their vacuum brazed cold plates, ensuring optimal heat transfer and durability.

 

How does the vacuum brazing process improve the performance of the cold plate?
Vacuum brazing creates a strong, uniform bond between materials, allowing for efficient heat dissipation and minimizing thermal resistance, which results in superior thermal management performance.

 

What are the advantages of using vacuum brazed cold plates?
These cold plates offer excellent resistance to thermal cycling, corrosion, and high temperatures, providing long-lasting performance in demanding environments such as electronics cooling and industrial systems.

 

Can PowerWinx customize the design of vacuum brazed cold plates?
Yes, We offer customized designs to meet specific application requirements, including tailored size, shape, and internal flow channels for optimal cooling efficiency.

 

 

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