CNC Machining Service

What is CNC Machined Parts

 

 

CNC machined parts are precision-engineered parts created through computer-controlled machining processes. These processes involve rotating a workpiece while a cutting tool shapes it into the desired form.

 

Benefits of CNC Machined Parts

 

Quick to machine
If you ask any CNC machining manufacturer then they would point out how easy it is to machine. Aluminium is very dimensionally stable so you can cut a lot of it away and still keep residual stress in check. Using carbide tooling and modern coolants you will get a great finish and it can be bead blasted for a matt finish or anodized for a consistent aesthetic finish and additional corrosion resistance.
And best of all this machineability will help keep the cost of your CNC machined parts down.

 

Great strength to weight ratio
Aluminium is lighter than most metals, so if you are looking to save weight it's a great option. While pure aluminium has a tensile strength of less than 100Mpa, it can be hardened as follows:
Alloying, mixing with other elements improves the grain structure.
Heat treatment, heating and then cooling at a specific rate to create ideally sized crystals.
Work hardening, deliberately deforming the metal to change its grain structure. This is normally done whilst heat treating (rolling for example) but it can be done afterwards (forging).
A “temper” designation shows the exact condition, or strength, of the resulting material, H for “hardened” and T for “thermal”.
It's worth noting that most aluminium alloys have a higher strength to weight ratio, or specific strength, than stainless steel 316L.

 

Wide choice of alloys and material properties
In fact, because aluminium is such a great base material to work with, there are a lot of alloys available, each of which have different properties and uses to meet your needs.
These are grouped into nine different series with each series numbered by a thousand, so for example 6000 series. This is then further subdivided by a number. Generally, the closer the number of the aluminium grade to another the more similar they are, so 5082 and 5083 are nearly identical.

 

High corrosion resistance
While corrosion resistance will vary between grades, aluminium is an excellent choice if you need this from your material. The metal and its alloys have an ideal affinity for oxygen – metals that are too reactive like magnesium will oxidise easily, while less reactive metals form a loose oxide layer such as rust on iron and steel.
In contrast when aluminium is exposed it forms a passivating layer of aluminium oxide that seals the surface preventing further oxidisation and erosion. This layer is “self-repairing” even if scratched, so the material may not need painting or surface treatments, giving you a cost saving on manufacturing and life-time service costs.

 

High conductivity
While copper is often the go to material for conductivity, electrical components often use aluminium since it is much cheaper and lighter. In fact, it is often used for busbars, battery cables and connectors, particularly in automotive and EV applications.
It's good thermal conductivity also means that it commonly used for heat sinks and heat dissipation.

 

Recyclable
With sustainability high on most people's agendas, it is great to hear that an estimated 75% of all aluminium produced is still in use. Recycling aluminium uses much less energy than producing it and as long as we can keep impurities in check, it can be used time and time again.
We've already touched upon how machining this material can give you a great finish and how aluminium is naturally corrosion resistant, but for added aesthetics you can even have it in a number of different colours by anodising it. This is a surface finishing procedure that not only increases the wear and corrosion resistance of a material, but it makes it easy to add colour.

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Why Choose us
 
 

Customer-focused

We are dedicated to building solid partnerships and providing flexible solutions to enable our customers' success. We are adaptive and agile and help customers anticipate and prepare for unexpected changes.

 
 
 

Complete product range

CNC milling, CNC turning, aluminum die casting, magnesium die casting, zinc die casting, sheet metal fabrication, plastic injection, extrusion(contract), Heat sink(Thermal Solution)

 
 
 

Quality assurance

We prioritize delivering high-quality services, and our output is subjected to quality checks to ensure that our clients receive the best possible services.

 

 

When is it Best to Opt for CNC Machined Parts?

 

So, when do CNC machined parts make the most sense? In general, if your part needs to meet these three criteria, then CNC machining is likely the best manufacturing solution for you.

 
01
 

Small to medium volume requirements

CNC machining is best suited for low to medium-volume productions due to a variety of elements including setup costs, tooling costs, and cycle time.

 
02
 

Complex parts with intricate geometries

Because of its sophisticated capabilities, CNC machining is an excellent choice for complex parts that require intricate geometries.

 
03
 

Shorter lead times are a priority

Due to the inclusion of multiple operations in a single setup, the process for manufacturing complex CNC machined parts can be much faster and more efficient than other manufacturing solutions.

Machining Aluminum

 

How to Choose the Right Material for Your CNC Machined Parts

 

Selecting the appropriate material for CNC machined parts is crucial to ensure functionality, durability, and cost-effectiveness. Consider the following factors when choosing the material:

Mechanical Properties: Ldentify the specific mechanical requirements of your part, such as strength, hardness, and impact resistance. Match these requirements with materials that exhibit the desired properties.

Material Compatibility: Consider the environment in which the part will operate. Some materials may be susceptible to corrosion, extreme temperatures, or chemicals. Choose materials that are compatible with the intended application.

Cost and Availability: Evaluate the cost-effectiveness of different materials, including material price, availability, and machining costs. Balance the desired performance with the budgetary constraints.

Machinability: Different materials have varying levels of machinability. Some materials may be challenging to machine due to their hardness or heat resistance. Ensure that the chosen material is suitable for CNC machining processes.

Lndustry Standards and Certifications: If your part needs to meet specific industry standards or certifications, select materials that comply with those requirements. This is particularly important in industries like aerospace and medical, where regulatory compliance is essential.

Tolerance Requirements: Some materials offer superior dimensional stability, making them ideal for applications with strict tolerance requirements.

Heat Resistance: Consider the part’s exposure to high temperatures and select materials that can withstand thermal stress without deformation or degradation.

Corrosion Resistance: Evaluate the need for corrosion-resistant materials, especially for parts in contact with moisture, chemicals, or aggressive environments.

Aesthetics: If appearance is crucial, choose materials that can be easily finished, painted, or textured to achieve the desired aesthetic appeal.
CNC machining is a remarkable technology that revolutionizes manufacturing processes across various industries. From aerospace and automotive to medical and electronics, CNC-machined parts are integral to numerous applications. By understanding the basics of CNC machining, exploring its applications, and learning about the common types of precision CNC machining, you are now equipped with valuable knowledge to appreciate the intricacies of this cutting-edge technology.

 

What Industries Use CNC machined parts?
 

Automotive Industry: CNC machined parts plays a crucial role in the production of automotive parts, such as engine components, transmission parts, and chassis components. The high accuracy and repeatability of CNC machined parts ensure the reliability and performance of automotive systems. Parts: Engine blocks and cylinder heads, transmission gears and shafts, suspension components, brake system parts, steering system components.

 

Aerospace Industry: The aerospace sector demands highly precise and complex parts for aircraft and spacecraft. CNC machined parts is used to manufacture components like turbine blades, engine mounts, landing gear parts, and structural elements. The ability to create intricate designs and meet strict tolerances makes CNC machined parts indispensable in this industry. Parts: Turbine blades and vanes, aircraft structural components, landing gear parts, wing components, engine mounts.

 

Electronics Industry: The electronics industry requires small, intricate components with tight tolerances. CNC machined parts is utilized in the production of printed circuit boards (PCBs), connectors, heat sinks, and other electronic enclosures. It enables the fabrication of complex designs and ensures the accuracy necessary for proper electronic functionality. Parts: Printed circuit boards (PCBs), heat sinks and enclosures, connectors and terminals, housing for electronic devices, sensor components.

 

Medical Industry: CNC machined parts is crucial in the medical field for manufacturing medical devices, surgical tools, implants, and prosthetics. The precise and sterile nature of CNC-machined parts makes them suitable for critical applications like orthopedics, dental implants, and surgical instruments. Parts: surgical instruments, Implants (e.g., hip or knee implants), prosthetics, dental components, medical device enclosures.

 

Energy Industry: CNC machined parts finds applications in the energy sector for producing parts used in power generation, oil and gas exploration, and renewable energy systems. Turbine components, valves, pump parts, and heat exchangers are examples of CNC-machined parts used in this industry. Parts: turbine components (blades, nozzles), pump and valve bodies, heat exchangers, drilling equipment parts, renewable energy system components.

 

 
Our Factory
 

Dongguan PowerWinx Metal Industries Co.,Ltd is a leading industrial manufacturer and service-oriented organization, specializing in precision metal, plastic and assemblies. We manufacture products from individual components to complete assemblies. Our capabilities include: Design & Tooling Fabrication Die Casting & Extrusion CNC Machining CNC Lathes Sheet Metal Fabrication Plastic Injection Thermal Solution and Assemblies Prototype We partner with OEM companies helping them optimize their cost of manufacturing using our engineering and manufacturing services. Our customer includes in the following industries: Medical Semiconductor Automation Telecommunications Renewable Energy Industries Application

We are dedicated to building solid partnerships and providing flexible solutions to enable our customers' success. We are adaptive and agile and help customers anticipate and prepare for unexpected changes.
Our talented global team is dedicated to delivering end-to-end product lifecycle solutions at the lowest total cost of ownership – enabling our customers to keep their commitments and stand out in their markets.
Our expertise is in design and engineering, components manufacturing and supply chain management services. Our suite of solutions spans the entire product lifecycle – from design, Manufacturing Processes, through to delivery. By understanding the unique complexity of each customer's business, we develop customized solutions that drive product innovation, cost savings, supply chain efficiencies and improved time-to-market.

We offer our customers an extremely efficient global network including 6 strategically located specialized centers of excellence focused on meeting our customers' needs. This strategic network provides our customers with the flexibility they need to respond quickly to changes in end-market demand. Our customer portfolio spans the enterprise, communications, consumer, aerospace, industrial, alternative energy and healthcare end-markets.

 

PowerWinx

 
Our Certificate
 

ISO9001, IATF 16949, ISO14001

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Asked Questions
 

 

Q: What is the standard tolerance for CNC machined parts?

A: Standard tolerance for CNC machined parts is typically ±0.005 inches (±0.127 mm) per ISO 2768 (medium precision). Tighter tolerances, like ±0.001 inches (±0.025 mm), are achievable for precision applications but increase costs. Tolerances vary by material, part complexity, and industry, with critical features often requiring stricter specifications.

Q: What are CNC machined parts?

A: Computer Numerical Control (CNC) machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. The process can be used to control a range of complex machinery, from grinders and lathes to mills and CNC routers.

Q: What is the flatness of CNC machined parts?

A: Machined surfaces are typically very flat. However, warping can occur due to internal material stress or clamping forces during machining. It's worth noting that the hardest materials aren't always the most stable. In some cases, even the toughest materials, such as aluminum and steel, are more vulnerable to bend.

Q: What is the standard surface finish for CNC machined parts?

A: The standard surface finish for a machined part is usually 3.2 μm Ra. This is the least expensive, and typically the roughest machining surface finish recommended for parts intended to experience vibrations, heavy loads, or amounts of stress.

Q: What consideration should be given in material selection for CNC machined parts?

A: CNC machining materials selection guidelines
Part Application. This is one of the most essential and foremost considerations in selecting material for CNC manufacturing. ...
Operating Environment. ...
Dimensional Stability and Tolerance. ...
Electrical Conductivity. ...
Machinability. ...
Physical Appearance. ...
Material Costs. ...
Availability.

Q: Why do we need accuracy in CNC machined parts?

A: Product designers and manufacturers aim to fabricate parts according to the client's machining tolerances specifications. To produce high-quality parts that match the design model, you must achieve high precision and high accuracy in a production batch.

Q: What is the tolerance limit for CNC machined parts?

A: For CNC machined parts, the standard tolerance limit is set around +/-. 005” (0.127 mm). For reference, the thickness of a human hair is 0.002” (0.05 mm). The standard tolerance limit is a small number and in most cases, such a small difference between two parts that perform the same function may not even matter.

Q: What metals can be CNC machined?

A: Some of the most popular metals for CNC machined parts are aluminum, stainless steel, brass, and titanium. Aluminum is lightweight but still strong and durable, making it suitable for many applications.

Q: What are the rules of CNC machined parts?

A: You should never wear gloves while operating the CNC machine. You should never wear jewelry or any loose clothing. You should never try to reach into the machine while it's running. You should never put your hands anywhere near the spindle when it's revolving.

Q: What is CNC machined parts?

A: Computer Numerical Control (CNC) machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. The process can be used to control a range of complex machinery, from grinders and lathes to mills and CNC routers.

Q: How do you clean CNC machined parts?

A: Ultrasonic cleaning is arguably the most effective cleaning technique for CNC machine operations and CNC parts. The principle basically uses the action of a cleaning liquid (alkaline-based) combined with ultrasonic oscillation to remove tough oil and grease stains from stainless steel, aluminum and other alloy parts.

Q: What factors should be taken into consideration when selecting stock for CNC machined parts?

A: CNC machining materials selection guidelines
Part Application. This is one of the most essential and foremost considerations in selecting material for CNC manufacturing. ...
Operating Environment. ...
Dimensional Stability and Tolerance. ...
Electrical Conductivity. ...
Machinability. ...
Physical Appearance. ...
Material Costs. ...
Availability.

Q: What are the tips for designing CNC machined parts?

A: Tolerances are the acceptable range or size of a part's dimensions. They are determined based on the part's form, fit, and function. Engineers should keep in mind that tighter tolerances add costs due to increased scrap, additional fixturing and special measurement tools. Tight tolerances also add costs due to increased inspection times. Depending on the tolerances requested by the designer, costs can more than double compared to those for machining to standard tolerances. Tighter tolerances should only be used if they are needed to meet the part's design criteria.

Q: What is the CNC machined parts?

A: CNC machined parts is a subtractive manufacturing technology. In CNC, material is removed from a solid block using a variety of cutting tools that rotate at high speed—thousands of RPM—to produce a part based on a CAD model. Both metals and plastics can be CNC machined.
CNC machined parts have high dimensional accuracy and tight tolerances. CNC is suitable for both high-volume production and one-off jobs. In fact, CNC machining is currently the most cost-effective way of producing metal prototypes, even compared to 3D printing.

Q: What are the main restrictions of CNC machined parts design?

A: CNC offers great design flexibility, but there are a few restrictions. These limitations relate to the basic mechanics of the cutting process and mainly concern tool geometry and tool access.
Most common CNC cutting tools (end mill tools and drills) have a cylindrical shape and a limited cutting length.
As material is removed from the workpiece, the geometry of the tool is transferred to a machined part. This means, for example, that the internal corners of a CNC machined parts always have a radius, no matter how small a cutting tool was used.

We're professional cnc machining service manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to wholesale cost-efficient cnc machining service for sale here from our factory. For price consultation, contact us.

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