Manufacturing Capabilities

PowerWinx is a trusted global manufacturing partner specializing in precision custom metal and plastic components. From rapid prototyping and low-volume pilot runs to full-scale mass production, we transform your 3D CAD files into production-ready parts with optimized cost, strict tolerances, and dependable lead times.

CNC Machining (Milling & Turning)
• Equipment: Advanced Brother 4-axis/5-axis milling centers and Tsugami 6-axis automatic Swiss lathes.
• Machining Range: Milling up to 1000 × 500 × 500 mm; Turning outer diameters from 1 mm to 400 mm.
• Precision & Tolerances: Tight tolerances down to ±0.005 mm (depending on material and geometry).
• Materials: Aluminum alloys (6061, 7075, 5052), Stainless Steel (304, 316, 17-4PH), Carbon/Tool Steels, Titanium, and engineering-grade plastics (POM, PEEK, Nylon).

Custom Die Casting
• Alloys: Aluminum (ADC12, A380), Zinc (ZAMAK 3/5), and Magnesium.
• Capabilities & Equipment: Cold/Hot chamber die casting machines ranging from 180T to 1200T.
• Applications: Ideal for complex thin-wall structures (>1.2 mm wall thickness), integrated bosses, and high-volume part consistency with minimal secondary machining.

Sheet Metal Fabrication & Extrusion
• ​​​​​​​Sheet Metal: High-speed fiber laser cutting (up to 20 kW for thick plates), CNC bending (press brakes up to 250T), precision stamping, and TIG/MIG/Laser welding.
• Extrusion: Custom aluminum extrusion profiles with controlled cross-sections engineered to minimize raw material waste and optimize structural integrity.

Plastic Injection Molding & Thermal Management
• Injection Molding: Injection machines ranging from 90T to 1000T. High-repeatability production for structural plastic housings, waterproof enclosures, and multi-cavity tooling.
• Thermal Solutions: Custom-engineered CNC-machined aluminum heat sinks, extruded fin profiles, and thermal-interface enclosures designed for electronics and high-power EV applications.

Tooling, Mold Making & Mechanical Assembly
In-house high-precision mold design, CNC carving, EDM, wire cutting, and rigorous mold flow analysis (Moldflow) for die casting and injection molding.
Full mechanical sub-assembly, thread-insert installation, pressure testing, and final packaging to streamline your supply chain and reduce vendor management overhead.

Common Metals: Aluminum, Stainless Steel, Carbon Steel, Tool Steel, Copper, Brass, Zinc, Magnesium, Titanium.

Engineering Plastics: ABS, PC, POM (Delrin), Nylon (PA6/PA66), PEEK, PMMA (Acrylic), PTFE.

Surface Treatments:
• Metals: Type II / Type III Hard Coat Anodizing, Powder Coating, Electroless Nickel Plating, Zinc Plating, Passivation, Chemical Conversion Coating (Alodine/SurTec 650), and Sandblasting.
• Plastics: High-gloss polishing, texture etching (MT standards), rubber painting (Soft-touch), and UV coating.